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Can anybody give an idiots guide to alternators?

Yeah Dave, could fit new plug ok. Will see if new replacement causes same issue before start digging further. Hopefully just unlucky with dud alternator.

Thanks for replies.

Dave.
 
Good call dave. Pigtails and connectors are still available from toyota.

i recently wired up a subtank switch with a new connector and pigtails
 
This might seem like the obvious are you sure the belt is tight enough and are the pulleys on front of altinator the same size
 
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