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LJ70 Build Thread!

Thanks Andy was a great place to visit! :thumbup:

Having a few dramas with the proposed 4wd trip this weekend! :thumbdown:

Should have left this morning (Friday) but the fire danger risk is too high for today and tomorrow. So hoping to leave Sunday morning now and come back Tuesday.

Providing theres no out of control fires in the area we want to go to. :pray:

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Well guys we managed to get away for a few days 4wding in the High Country and Wow!!! what an epic adventure it was! :dance:

We did close to 30 river crossings and a lot of really steep gnarly hill climbs and descents! :icon-twisted:

Will get a full trip report up over the next few days. :icon-wink:

Got over 300 pics to go through, edit, resize, and upload! :crazy:

Heres a couple of my favorites. :icon-cool:

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High Country Trip.

I studied one of the maps my boss gave me and decided to head over towards Licola as it looked like there were a few tracks with a lot of river crossings.

We left Bec's house mate a note saying where we were going and if she hadnt heard from us by Tuesday evening she would have alerted search and rescue.

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It was raining quite a bit Sunday morning, but we loaded LJ up and hit the road.

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We stopped in the pretty little town of Yea for breakfast and last minute supplies.

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We then carried on to Mansfield, where I would top the fuel tank up for the last time before hitting the tracks.

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That done we headed through Jamison which would be our last bit of civilization for a few days.

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The road soon turned to dirt as we headed for our first 4wd track.

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I knew the Goulburn river is quite a big river in places so when I spotted a crossing of it marked on the map, with a caution next to it I thought it sounded interesting. :icon-twisted:

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We found the track and turned on to it.

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Being the middle of summer, I didn't think the crossing would be very deep.

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This is the Goulburn in Winter in full spate, closed for obvious reasons!

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With the first river crossing safely under our belts we headed up the steep track and climbed for the next half an hour of so before reaching the top and driving along the ridge.

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We stopped for a quick break and I aired the tyres down, the fronts to 25psi and the rears to 28.

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A quick timed photo of us both.

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Stunning views out both sides of LJ as we snaked along the ridge.

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The scenery was constantly changing and the wild flowers provided a nice sprinkling of colour.

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The High Country has lots of historic huts scattered around the mountains, lots of them are old cattle mens huts which were used by the cattle men as they moved their herbs around and to shelter from bad weather. These huts can still be used today as a place of refuge in bad weather, although a lot of them have sadly been vandalised. :icon-ugeek:

I was a bit surprised to turn a corner and see a new hut, which certainly wasnt marked on the map.

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Whoever had built it had done a pretty good job and gone to a lot of effort!

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It even had a bit built on the back.

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I just hope Parks Victoria dont pull it down for being an illegal hut.

We reached the end of our first track.

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We then turned right and headed up to Mount Skene. I last drove this road about 18 months ago on the snow trip I did.

We stopped at a look out half way up.

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It turned out to in fact be a non scenic look out. I'm guessing it was once before all the trees grew up.

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We carried on up the mountain and once again the scenery changed again, this time we were surrounded by ghostly white, dead trees.

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Last time I got a photo of this sign things looked very different!

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This was August 2013 on my first Australian snow trip:

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OK.............................

Back to this trip.

We carried on over Mount Skene.

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We soon found ourselves at the top of a the very challenging "Barkley River Jeep Track".

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We wouldn't be driving it today as driving it without another vehicle would be really foolish and dangerous.

The next track was quite tight with lots of overhanging trees.

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We were soon back on the main dirt road dropping down the mountain.

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We went left, heading towards Licola.

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We soon turned off this main dirt road, onto Middle Ridge Road which was a 4wd only track.

The track had lots of fallen trees and we just managed to squeeze under them all, probably 10-15 in total.

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We then got to our second river crossing, again just a trickle today. It was a different story when I last drove it, on the snow trip. On that trip it was deep and fast and killed 2 of the 10 trucks in our convoy.

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Dramatic function On.

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How I found the river crossing last time I was here, on the snow trip:

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We carried on with this trip.

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We turned onto Bull Plain Road and soon reached our turning for Black Soil Gully Road.

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This track looked quite challenging on the map with lots of switchbacks and a warning about it being slippery when wet.

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It wasnt too hard and we soon reached the track we were heading for, the Macalister River Track.

Our first of many river crossings on this track. :icon-twisted:

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We drove the first few crossings looking for a decent camp site and then decided to turn around and head for the really good one we had spotted near crossing 1.

The tent was soon up and I chopped some wood and built the fire.

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We thought it might rain so I set the awning up to cook under.

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We spent an hour or 2 relaxing with a cold one beside the fire.

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Then I cooked us dinner, steak which we had marinaded in a sticky BBQ flavored marinade 24 hours previously and mash potato.

It was delicious!! :drool:

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Washing up in the river I spotted a peculiar looking creature that looked like a spider, but only had 7 legs and was gliding on top of the water.

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The river was very low but in winter it would be a raging torrent!

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You can just make out LJ and our camp site on the right of the pic below.

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The river led down into a nice plunge pool where the Macalister and Caledonia rivers meet.

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We continued with our evening sat round the roaring fire with cold beer and cider. :icon-cool:

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The next morning we were awake bright and early.

I cooked us cheese and egg sandwiches.

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The plunge pool in the river looked like the perfect place for a morning skinny dip to freshen us up! :p

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More timed photo wizardry!

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We packed everything up and prepared for another day on the tracks. We had realised by this point that it was going to be a glorious bright sunny day!

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A quick photo with the sign before we began our 10 river crossings.

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We intended on turning right onto Butcher Country Track, but as I wanted to do all 10 river crossings we continued on and then turned around and came back to the turning for Butcher Country Track.

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Butcher Country Track is where I blew the rear diff on LJ on her first Australian 4wd trip and ended up having a nightmare of a trip. :icon-cry:

So I was slightly nervous about being out here solo encase something similar happened. But then LJ is really well maintained and I had confidence she would make it! :pray: :thumbup:

Its very steep and rocky in places.

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As is usually the case, the pics dont do it justice for just how steep and rocky it was.

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We drove up onto and along the ridge of the mountain and were treated to stunning views!

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We turned off onto the Link Track.

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And soon passed the meadow on top of the mountain where we camped on that first trip. It was here that I spent all night striping the blown diff out of the rear of LJ.

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Still climbing up the mountain.

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The last section of this track was the longest, steepest hill I've ever descended! :icon-twisted:

I dont know what the dozer driver was thinking when he pushed this track through, but he clearly didn't have time to make switch backs and instead went straight down! :shock:

I was actually a bit scared at times coming down this one as I was in first low the whole way and I was constantly feathering the brakes on the whole way down. It was ridiculously steep, with lots of loose rocks and with a very nasty drop down the mountain off the one side. :icon-surprised:

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But we made it safely down.

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After changing our underwear we could continue with our next track, The Caledonia River Track. :lol:

This next track had a whopping 14 river crossings! :icon-twisted:

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So as not to miss any we turned right and drove the first 5, then turned around and drove all 14 in a row.

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Originally I had thought of driving this track from North to South but I was put off slightly by the warnings on the map for the Dingo Hill Track.
As being out here on our own I was keen to avoid anything too challenging and with the last track only being marked as Steep at the end and that being bloody steep, I hate to think what a Very steep track must be like! :icon-rolleyes:

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So we drove the first 5 crossings.

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We passed an older chap in a white 80 series who stopped for a quick chat. We would pass him again shortly and he would then follow us for most of the day.

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We drove the first 5 crossings and then turned around and headed back to drive all 14 in order.

We passed the guy in the white 80 series who had stopped for lunch.

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We encountered a few bog holes, but luckily they all had by-pass tracks so we avoided these car killers!

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After crossing number 14 the track began to steeply rise from the valley and the track became much more challenging.

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Again pics dont do it justice for just how steep this was.

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Fortunately there were switch-backs but these were quite tight and required a shunt to safely get around.

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Backing up too far on these hairpin switch-backs wouldn't be pleasant with a sheer drop to the valley floor below. :shock:

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This would be the longest, steepest climb of the trip and we would be crawling in low first for about 30 minutes. I was carefully monitoring LJ's engine temp and it got almost to 90, not over heating but another 10 degrees and it would have been.

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Of course the inaccurate factory gauge never moved above halfway and wouldn't have until the engine would have already over heated. :thumbdown:

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Apart from one little brown trouser moment while negotiating some rock steps where I ended up with a front wheel 2ft in the air and had to carefully reverse, pick a different line and put the rear diff lock in, we got up OK. :icon-biggrin:

The track then became less steep and much easier going.

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Apart from one little rock section that required the rear locker.

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Eventually we emerged onto the main dirt road, after many hours of technical driving we were both a bit relieved. :clap:

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We would follow this road for the next hour as it winds and drops its way down from the mountains to the valley floor and the pretty little town of Licola.

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A quick toilet stop gave me the chance to get some pics.

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Amazing views on our way down, although it was by this point a bit overcast.

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I like the road down from the mountains, its a feet of engineering how its cut through the rock and twists and turns its way down with lots of hair pin bends.

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And finally we hit bitumen again!

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A few K's later we were in Licola.

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Enjoying ice creams and hot pies.

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It had been a long hot day behind the wheel and I was keen for a swim in the river, so we found a suitable river side camp site along our intended route home, just a few road k's from Licola.

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This bridge was built to replace the previous one which got washed away in huge floods in 2007.

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A nice refreshing dip.

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We found a suitable spot and found a fire still smouldering.

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Tent up first.

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Then it was time for dinner.

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LJ's mudflaps proved to be good at keeping the wind away from the gas stove.

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The sky was looking pretty dark so we decided to set the awning up encase it started raining whilst we were cooking.

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Bec helped by hammering the pegs in.

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I was very impressed with the lamb shanks! :clap:

Pretty amazing that they can be stored for up to 18 months without being frozen or refrigerated. :icon-biggrin:

The lamb was beautifully tender and juicy and literally fell off the bone. :drool:

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We then spent the night around the fire.

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Enjoying a couple of cold ones. :icon-cool:

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I had a walk along the river in the morning and there were lumps of concrete everywhere from the old washed away bridge. (Although non are visible in the pic below. :oops:)

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Aired up the tyres and put the mud flaps back on.

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And hit the road for the 2.5 hour drive home.

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LJ didn't miss a beat and drove the whole trip beautifully!

Home and safely tucked up in the garage.

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It was a great trip and I really enjoyed it! :dance: :clap: :icon-biggrin:

It was Bec's first time 4wding and first time camping and I'm hoping she enjoyed it and will want to go again! :pray:

Its just so nice to get out of the city and leave all the people, traffic, concrete, pollution and chaos behind and just get out there and relax, explore and switch off! :icon-smile:

Hope you enjoyed the trip report guys. :thumbup:

I've got a lot of really exciting things happening over the next 6 months, but cant say too much just yet. :shhh:
 
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"Its just so nice to get out of the city and leave all the people, traffic, concrete, pollution and chaos behind and just get out there and relax, explore and switch off! :icon-smile:

Hope you enjoyed the trip report guys"

That just about sums it up Ben, great report and photos (as usual) I feel like I was part of the trip!

I don't like descents much either, I feel much more in control when climbing. Low, with the locks in can be useful, especially if it's loose under-foot.

Looking forward to the next report... :thumbup:
 
Hey mate, great trip once again. Youve seen some fantastic parts of the country, im jealous how much time you can find to get away!

Have just moved from NSW to Vic, living in the northern Suburbs. Would be great to have someone show me around the high country as its a place ive wanted to go for a while!

This is my 60, havent done too much 4wd in this one, but its fairly well set up. Usual duties are towing my other cars around!

Edit: cant post photos untill 15 posts oh well!
 
Great report Ben, great pictures too, I did wonder when I read "A quick toilet stop gave me the chance to get some pics" just what pictures to expect. :wtf:
 
Another good trip and pics
You are so lucky to have these trails


Sent from my iPad using Tapatalk
 
Thanks guys. :thumbup:

Hey mate, great trip once again. Youve seen some fantastic parts of the country, im jealous how much time you can find to get away!

Have just moved from NSW to Vic, living in the northern Suburbs. Would be great to have someone show me around the high country as its a place ive wanted to go for a while!

This is my 60, havent done too much 4wd in this one, but its fairly well set up. Usual duties are towing my other cars around!

Edit: cant post photos untill 15 posts oh well!

Thanks mate. :thumbup:

Yeah no worries, drop me a PM and we can arrange something. Was thinking of maybe going away Australia day weekend. :think:

Great report Ben, great pictures too, I did wonder when I read "A quick toilet stop gave me the chance to get some pics" just what pictures to expect. :wtf:

:lol:

Trust you to think that Chas! :shifty:
 
Hi Ben looks like you had a good one and love the pics and keep it up it's a big :thumbup::thumbup::from .Tony.
 
Thanks Tony. :thumbup:

I haven't done anymore work on LJ lately as I've been too busy enjoying the beautiful weather on the beach! :icon-cool:

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The police have a cool 4x4!

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Spirit of Tasmania coming into Melbourne! Hopefully LJ will be on that soon! :icon-biggrin:

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I did manage to find a little bit of time to finish repairing the old wood working bench my boss gave me.

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Fitted a piece of Tasmanian oak to the vice.

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And cut and glued some more to fill in the damage on the top.

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Once the polyurethane glue had set I could plane and sand the oak flush.

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I started back at work this week and managed to get a day to work on the Jimny project I'm designing and building.

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I cut as much off the front of the chassis as I could, all the way back to the steering box.

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The approach angle is much improved but its still not as good as I'd have liked. The only way to have been able to cut the chassis back further would have been to convert it to hydro steer, thus getting rid of the steering box. But as I'm trying to build this out of parts and materials we already have I'm trying to do it on a low budget so hydro wasn't an option on this project.

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I cut some nice thick 3" x 4" angle to weld across the chassis rails.

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As I've fitted a Sierra (SJ) front axle, which is 50mm narrower than the Vitara rear axle which I will be fitting to the rear I found some huge 50mm wheel spacers for the front.

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That pushed the wheels out nicely. I also laid the bonnet in place to get an idea of how it will look.

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I stuck some masking tape to the bonnet where I'm thinking of cutting it.

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Like the guys who have built ones I've found online which have inspired me.

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I needed to fit a front panhard rod next and that would involve making a mount for it on the axle.

I cut some 6mm thick steel.

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Plasma cut a circle out where it will meet the axle.

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TIG welded it all together.

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I love how neat and precise TIG is! Much more satisfying than MIG or ARC!

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I drilled the panhard rod mounting hole and plasma cut another piece of steel out and welded it on. The finished bracket ready to be welded on to the axle.

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I plasma cut some metal off the radius arm mounts as I was concerned the panhard rod might hit them.

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Tacked the new bracket in place.

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I cut the end off a standard Jimny panhard rod and TIG welded an M19 nut to it.

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I fitted it in place so I could get an accurate length of how long the other section of the adjustable panhard rod needed to be.

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I cut the panhard rod to length.

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Ground the paint off and drilled some holes in it so I could weld the tube to the all-thread.

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M20 all thread cut and in place with a nut.

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TIG welded.

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Fitted and adjusted.

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Once adjusted I could then lock a nut against the end to lock the 2 sections together nice and tight.

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I then realised I didn't have any left lock on the steering. Closer inspection revealed the steering link going from the steering box to the hub wasn't long enough.

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The Sierra steering bar which wasnt long enough had a fixed tierod end which I'm not a fan of as there obviously difficult/impossible to change so I was keen to use a screw in Vitara one, that would also mean the length could be adjusted by about 40mm.

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Cut the end off the Sierra steering bar.

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Put it in the lathe.

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And turned it down.

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Now had I been Chris I would have cut a beautiful left hand thread on it and the tie rod end would have screwed on perfectly.
But as my lathe skills arnt that good yet I settled for a nice tight fit into the other section.

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Cleaned up ready for TIG welding and positioned with the section I cut off to show how much I've extended it by.

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To ensure full root penetration I wanted to leave a gap before welding, so I suspended the longer section above the vice.

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Welded.

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Fitted.

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And thats my working week over! :dance:

I've got a busy weekend ahead but no more working on 4wd's till Monday! :icon-biggrin:
 
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Tigging looks great Ben. You'll get there with the lathe work. Just spend an evening on You Toob. It's all I did. Been learning double threads recently. Same pitch count but twice as much travel per revolution.
 
Like you idea on the adjustable panard rtod ben. Did you use a high tensile bolt?

one thing i have noticed with the set up is that the panard rod is at a very steep angle, now when i spoke to a chap about angles and handling ( he builds lots of cars and 4x4) he said the steeper the angle the worse they are to drive. the out come was that is always a good idea to lower the mount if you can.

debate away.......
Stu
 
Thanks Chris. :thumbup:

Like you idea on the adjustable panard rod Ben. Did you use a high tensile bolt?

one thing i have noticed with the set up is that the panard rod is at a very steep angle, now when i spoke to a chap about angles and handling ( he builds lots of cars and 4x4) he said the steeper the angle the worse they are to drive. the out come was that is always a good idea to lower the mount if you can.

debate away.......
Stu

Yeah high tensile. :icon-smile:

This is what I've been told, not saying its gospel but its been explained to me by some guys with a lot of experience with this sort of thing:

Your right the angle is a bit steep and it would be better if it wasnt quite so steep but its important to try and have a similar angle panhard rod and steering bar, otherwise bump steer can be a big problem. So yes I could lower the panhard rod chassis mount but then I should also drop the steering bar really. :think:

In an ideal world the panhard rod would be a lot flatter, not level but no where near as steep an angle as it currently is as you want the panhard rod to be sitting roughly in the middle of its arc of travel, so it has near equal up travel and droop.

There is always going to be compromises on a build like this as I'm using bits off other vehicles and trying to make them all work together. :think:

I'd love to do a build where I get a set of super strong axles, cut all the mounts off, then make my own chassis from scratch and design all my own mounts and links and compromise nothing. :icon-twisted:

I'm excited about designing the rear suspension set up though, without the complication of steering it should be a lot easier and simpler and I'm hoping for really big flex and articulation! :icon-cool:
 
Big News!

Not been online for a while guys and I've got some news.......................... LJ has gone to a new home!



























No of course I havent sold her! :icon-razz:

For the first time in almost 2 years, since leaving the UK I have a home!!! :dance: :icon-biggrin: :icon-cool:

I really thought my last place would be a home, but due to a few mental health issues my now ex house mate sadly suffers from, she made it quite unpleasant to live there! :thumbdown:

But now Bec and I have got a place together and everything is awesome! :dance:

This is the first place I've lived in since leaving the UK thats full of positive energy, love, happiness and laughter! :clap:

Were both going to be very happy here! :dance:

We've got a lovely big 4 bedroom house with a nice garden. Its a great house with 2 big open plan lounge rooms and kitchen. 2 of the spare bedrooms are set up with beds in them so if any of you fancy a holiday and want some where to stay, give me a shout! :icon-wink:

The other spare room is setup as a home gym. :icon-cool:

Anyway....................

I expect you all want to see some pics!

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Some compromises had to be made in order to have this house and LJ no longer has a garage to live in as the door doesnt quite go high enough. :doh:

But she has got a huge car port to live under. :icon-smile:

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I need to buy a lawn mower and some gardening tools over the next few weeks so I can keep the garden nice. Its even got a herb area and a citrus fruit tree. :icon-biggrin:

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I've decided to keep the garage/workshop for working only, so all of LJ's spares and any car parts have been banished to the 10ft x 8ft shed.

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I've been busy sorting the garage out and have changed the locks and beefed up security. Next job will be to add some more lights.

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I've been considering dropping LJ down a bit to fit inside the garage but it would be a lot of work. Ideally I'd have a virtual lift where by I'd just cut the hell out of the guards until the bigger tyres fitted. But they dont flex well as standard so really I'd need to cut all the mounts, links, brackets etc. off the axles and chassis and start again. :think:

So for now shes staying as is and if/when I do want her in the garage I can put some rims without tyres on and drive her in. :icon-smile:

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I'm going to build a really nice metal workbench for the center of the garage for welding and general mechanic work and I'm going to bring my TIG home so I can practice my welding for the big test which I need to sit within the next 6 months, sooner rather than later.
I also want to get into welding alluminium and stainless so I can start taking on some foreigners. :icon-biggrin:

I've been doing some work on the inside of the new house.....................

I had some of the stunning photographs that Ros Woodham took of LJ on the Simpson trip blown up and so I needed to frame them.

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Ros kindly sent me the original pics as they came off her camera but I asked her to watermark them as I wanted her name on them as they really are stunning pics and I want people to know who took them. :clap:

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So thats where were up to guys, life is amazing! :dance:

I've got 2-3 days scheduled in this week working on the project Jimny so I'm hoping to make big progress with it. Pics to follow! :icon-wink:
 
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Good grief !!! See what girls do to you Ben - all sense of perspective lost ;)

I assume an 80 series is going to fill that big gap??

Lol. Kidding.

Congratulations!!! Now the hard work truly begins :)
 
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